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TABLE
OF CONTENTS
| Section
1 |
U.S.
Cabinetwork And Countertop Industry Trends...... |
1
|
| |
Executive
Summary.....................................................................
Cabinetwork Market Trends...........................................................
Countertop Market Trends.............................................................
End-Use Market...........................................................................
Distribution Channels....................................................................
Competitive Environment...............................................................
Plant Profitability..........................................................................
Outlook........................................................................................
|
1
1
2
2
3
3
4
4
|
| |
Scope And Methodology......................................................... |
6
|
| Table
1-1 |
Value
Of U.S. Cabinetwork And Countertop Shipments, 1977-2007
(dollars)........................................................................................
|
9
|
| Table
1-2 |
Cabinetwork
And Countertop Shipments' Share Of Total U.S. Building
Material Shipments, 1977-2007 (dollars and percent)........................
|
10
|
| Table
1-3 |
Real
U.S. Cabinetwork And Countertop Shipments, 1987-2007
(dollars)........................................................................................
|
11
|
|
|
Comparative
Growth Analysis Of Real U.S. Cabinetwork And Countertop
Shipments, Residential Construction Activity, Real Disposable
Personal
Income, And Mortgage Interest Rates, 1987-2002 (dollars, units,
and
percent)...........................................................................................
|
12
|
| Table
1-5 |
Value
Of U.S. Cabinetwork Shipments By Type Of Order And Countertop
Shipments By Material, 1997-2007 (dollars): Stock, Semi-Custom,
And
Custom Cabinets;And Plastic Laminated, Solid Surface, And Stone
Countertops .....................................................................................
|
13
|
| Figure
1-1 |
Value
Of U.S. Cabinetwork And Countertop Shipments, 1997, 2002,
And 2007 (dollars).............................................................................
|
14
|
| Figure
1-2 |
Percent
Distribution Of U.S. Cabinet Shipments By Type Of Order,
1997, 2002, And 2007 (percent): Stock, Semi-Custom, Custom,
And
Not Specified....................................................................................
|
15
|
| Table
1-6 |
U.S.
Quantity Cabinetwork Shipments, 1977-2007 (number)
.................
|
16
|
| Table
1-7 |
Value
Of U.S. Kitchen Cabinet Market Supply, 1989-2007 (dollars):
Total Market Supply, Domestic Factory Shipments, And Imports...........
|
17
|
| Figure
1-3 |
Domestic
And Import Shares Of U.S. Kitchen Cabinet Market Supply,
1992, 1997, 2002, And 2007 (percent).................................................
|
18
|
| Table
1-8 |
Comparison
Of Gross Profit Margins For U.S. Cabinetwork And
Countertop Plants And The U.S. Manufacturing Average, 1977-2002
(percent)...........................................................................................
|
19
|
| |
|
|
| Section 2 |
U.S. Cabinetwork Shipment Trends .................................... |
20
|
| |
Summary
Of Major Findings.............................................................
Stock
Line Cabinetwork...................................................................
Semi-Custom
Cabinetwork................................................................
Custom
Cabinetwork.........................................................................
Vanities
And Other Cabinetwork........................................................
Wood
Kitchen Cabinets....................................................................
Laminate
And Other Kitchen Cabinets................................................
Frame-Less
Cabinets........................................................................
Ready-To-Assemble
Cabinets............................................................
Kitchen
Cabinet Imports....................................................................
Leading
Brands And manufacturers....................................................
|
20
20
21
22
22
23
24
24
24
25
25
|
| Table
2-1 |
Value
Of U.S. Cabinetwork Shipments By Market Sector, 1977-2007
(dollars):Kitchen Cabinets, And Vanities And Other
Cabinetwork...................................................................................
|
27
|
| Table
2-2 |
Percent
Distribution Of U.S. Cabinetwork Shipments By Major Market
Sector, 1977-2007 (percent): Kitchen Cabinets, And Vanities
And
Other Cabinetwork..........................................................................
|
28
|
| Table
2-3 |
Real
U.S. Cabinetwork Shipments, 1987-2007 (dollars)......................
|
29
|
| Table
2-4 |
Value
Of U.S. Stock And Custom Kitchen Cabinet And Other
Cabinetwork Shipments, 1977-2007 (dollars).....................................
|
30
|
| Table
2-5 |
U.S.
Quantity Cabinetwork Shipments By Market Sector, 1982-2007
(number): Total Industry Shipments, Stock Line Kitchen Cabinets,
Custom Kitchen Cabinets, And Vanities And Other
Cabinetwork....................................................................................
|
31
|
| Table
2-6 |
Average
Value Per U.S. Factory Shipped Cabinet Unit By Type,
1982-2007 (dollars): Stock Line Kitchen Cabinets, Custom Kitchen
Cabinets, And Vanities And Other Cabinetwork..................................
|
32
|
| Table
2-7 |
Value
Of U.S. Stock Line And Custom Kitchen Cabinet Shipments,
1977-2007 (dollars)..........................................................................
|
33
|
| Table
2-8 |
U.S.
Quantity Kitchen Cabinet Shipments By Type, 1977-2007
(number): Stock Line And Custom...................................................
|
34
|
| Table
2-9 |
Value
Of U.S. Vanities And Other Cabinetwork Shipments By Type,
1977-2007 (dollars): Total, Stock Line, And Custom..........................
|
35
|
| Table
2-10 |
Value
Of U.S. Kitchen Cabinet Shipments By Material, 1977-2007
(dollars):Wood And Plastic Laminated.............................................
|
36
|
| Table
2-11 |
Value
Of U.S. Shipments Of Stock Line Kitchen Cabinets By Material,
1977-2007 (dollars): Total, Wood, And Plastic Laminated...................
|
37
|
| Table
2-12 |
Value
Of U.S. Custom-Made Kitchen Cabinet Shipments By Type Of
Manufacturer, 1997-2007 (dollars): Wholesale Manufacturers And
Retail
Manufacturers..................................................................................
|
38
|
| Table
2-13 |
Value
Of U.S. Custom-Made Kitchen Cabinet Shipments By Wholesale
Manufacturers By Material, 1977-2007 (dollars): Total, Wood,
And
Plastic Laminated ...........................................................................
|
39
|
| Table
2-14 |
Value
Of U.S. Metal Kitchen Cabinet Shipments, 1977-2002
(dollars)...........................................................................................
|
40
|
| Table
2-15 |
Top
Fifteen Cabinet Brands Used By New Home Builders And
Remodeling Contractors Over The Past Twelve Months, 2001
(percent).........................................................................................
|
41
|
| Table
2-16 |
Sales Distribution For Twenty-Two Top U.S. Cabinetmakers
By
Cabinet Type, 1997 and 2000 (percent): Kitchen, Bath, And Other
Cabinetwork....................................................................................
|
42
|
| Table
2-17 |
Frame-Less
Products' Share Of Total Sales For Twenty-Four Top U.S.
Cabinetmakers, 1993-2000 (percent).................................................
|
43
|
| Table
2-18 |
Value
Of U.S. Wood Kitchen Cabinet Imports And Share Of The Total
Domestic Supply, 1989-2007 (dollars)...............................................
|
44
|
| Table
2-19 |
Value
Of U.S. Wood Kitchen Cabinet Imports For The Top Six
Countries Of Origin, 1995-2001 (dollars)............................................
|
45
|
| Table
2-20 |
U.S.
Producer Price Trends For Cabinetwork, 1987-2002 (index).........
|
46
|
| Table
2-21 |
U.S.
Producer Price Trends For Stock Line Kitchen Cabinets, Custom
Kitchen Cabinets, And Vanities And Other Cabinetwork (index)...........
|
47
|
| |
|
|
| Section 3 |
U.S. Countertop Shipment Trends...................................... |
48
|
| |
Summary
Of Major Findings..............................................................
Countertop
Material Shipments.........................................................
Plastic Laminated Countertops..........................................................
Solid Surface Materials.....................................................................
Stone Products................................................................................
New Products..................................................................................
|
48
48
48
49
50
51
|
| Table
3-1. |
Value
Of U.S. Countertop Shipments By Material, 1997-2007 (dollars):
Plastic Laminated, Solid Surface Materials, And Stone.....................
|
52
|
| Table
3-2 |
Value
Of U.S. Plastic Laminated Countertop Shipments, 1977-2007
(dollars).......................................................................................
|
53
|
| Table
3-3 |
Real
U.S. Plastic Laminated Countertop Shipments, 1987-2007
(dollars)......................................................................................
|
54
|
| Table
3-4 |
U.S.Producer
Price Trends For Plastic Laminated Countertops,
1987-2002(index)........................................................................
|
55
|
| Table
3-5 |
Value
Of U.S. Plastic Laminated Kitchen Cabinet And Fixture Top
Shipments, 1997-2007 (dollars)....................................................
|
56
|
| Table
3-6 |
Value
Of U.S. Stock And Custom Plastic Laminated Kitchen Cabinet
And Fixture Top Shipments, 1997 And 2002 (dollars).......................
|
57
|
| Table
3-7 |
Value
Of U.S. Solid Surface Material Shipments For Counters, Walls,
And Ceilings, 1987-2002 (dollars)....................................................
|
58
|
| Table
3-8 |
Top
Laminate And Solid Surface Brands Used By New Home Builders
And Remodeling Contractors Over The Past Twelve Months, 2001
(percent)........................................................................................
|
59
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| |
|
|
| Section 4 |
U.S. Cabinetwork End-Use Markets
And Distribution
Channels..................................................................................
|
60
|
| |
Summary
Of Major Findings...........................................................
New
Residential Construction Markets............................................
Residential Remodeling Markets....................................................
Manufactured Housing Markets......................................................
Nonresidential Construction Markets...............................................
Distribution Channels....................................................................
Export Shipments.........................................................................
|
60
60
61
62
62
63
63
|
| Table
4-1 |
U.S.
Purchases Of Kitchen Cabinets, Vanities, And Related Cabinetwork
By End-Use Market, 1982-2002 (dollars): New Single-Family Homes,
Other New Residential Construction, Residential Remodeling And
Repair,
New And Remodeling Nonresidential Construction, Manufactured
Housing Plants, And Other Markets...................................................
|
65
|
|
|
Percent
Distribution Of U.S. Kitchen Cabinet, Vanity, And Related
Cabinetwork Purchases By End-Use Market, 1982-2002 (percent):
New Single-Family Homes, Other New Residential Construction,
Residential Remodeling And Repair, New And Remodeling
Nonresidential Construction, Manufactured Housing Plants, And
Other
Markets........................................................................................
|
66
|
| Table
4-3 |
Kitchen
Cabinet, Vanity, And Related Cabinetwork Purchases Per New
Housing Unit By Type Of Structure, 1982-2002 (dollars): Single-Family
Homes And Multi-Family Housing....................................................
|
67
|
| Table
4-4 |
Sales
Distribution For New Construction And Remodeling For
Twenty-Three Top U.S. Cabinetmakers, 1993-2000 (percent)..............
|
68
|
| Table
4-5 |
Kitchen
Cabinet And Countertop Sales By U.S. Lumber And Building
Material Retailers,1977-2002 (number and dollars): Number Of
Dealers
Carrying Line, Kitchen Cabinet Sales, Percent Total Sales, And
Sales
Per Dealer Carrying Line..................................................................
|
69
|
| Table
4-6 |
Percent
Distribution Of Cabinetwork Sales By Channel For Twenty-One
Top U.S. Cabinetmakers, 1997 And 2000 (percent): Contractors/Home
Builders, Kitchen And Bath Stores, Home Centers, And
Wholesale/Stock Distributors............................................................
|
70
|
| Table
4-7 |
Kitchen
Cabinet Purchases By U.S. Mobile Home And Prefabricated
Wood Building Plants, 1982-2002 (dollars and percent): Plant
Purchases, Percent Total Material Costs, And Purchases Per
Plant..............................................................................................
|
72
|
| Table
4-8 |
Value
Of U.S. Wood Kitchen Cabinet Exports And Percent Of Total
Domestic Shipments, 1989-2007 (dollars)..........................................
|
73
|
| Table
4-9 |
Value
Of U.S. Wood Kitchen Cabinet Exports For The Top Eight
Countries Of Destination, 1995-2001 (dollars).....................................
|
74
|
| |
|
|
| Section 5 |
U.S. New And Remodeled Residential
Kitchens And
Bathrooms.................................................................................
|
75
|
| |
Summary
Of Major Findings............................................................
New And Remodeled Kitchens And Bathrooms.................................
Kitchens And Bathrooms In New Housing Units................................
Kitchen And Bathroom Remodeling Spending...................................
|
75
75
75
76
|
| Table
5-1 |
U.S.
New And Replacement Residential Kitchens And Bathrooms,
1990-2002(number).........................................................................
|
77
|
| Table
5-2 |
Number
Of Kitchens And Bathrooms In New U.S. Housing Units By
Type Of Structure, 1995-2001 (number): Single-Family Home,
Multi-Family Buildings, And Mobile Homes........................................
|
78
|
| Table
5-3 |
Total
Bathrooms In New U.S. Housing Units And By Type Of Unit And
Region, 1995-2001 (number): Single-Family Homes And Multi-Family
Buildings.........................................................................................
|
79
|
| Table
5-4 |
New
U.S. Privately Owned Single-Family Homes By Number Of
Bathrooms And By Region, 1990-2001 (number and percent): 1 1/2
Bathrooms Or Less, 2 Bathrooms, 2 1/2 Bathrooms, And 3 Bathrooms
Or More...........................................................................................
|
81
|
| Table
5-5 |
New
U.S. Housing Units In Multi-Family Buildings By Number Of
Bathrooms And By Region, 1990-2001 (number and percent): 1
Bathroom, 1 1/2 Bathrooms, And 2 Bathrooms Or More.......................
|
83
|
| Table
5-6 |
U.S.
Residential Spending On Kitchen And Bathroom Remodeling And
Percent Of Total Residential Remodeling And Repair, 1977-2002
(dollars and percent).........................................................................
|
85
|
| Table
5-7 |
U.S.
Kitchen And Bathroom Remodeling Spending By Ownership Of
Residential Property, 1993-2002 (dollars): Kitchen Remodeling,
Bathroom Remodeling, And Kitchen And Bathroom
Remodeling.....................................................................................
|
86
|
| |
|
|
| Section 6 |
Factors Affecting U.S. Cabinetwork
And Countertop
Demand.....................................................................................
|
87
|
| |
Summary
Of Major Findings............................................................
New
Residential Construction Market...............................................
Residential
Remodeling Market........................................................
Manufactured
Housing Market.........................................................
Nonresidential
Construction Market..................................................
|
87
87
87
88
88
|
| Table
6-1 |
Real
U.S. Spending On Building Construction And By Market,
1977-2002 (dollars): Total Buildings, Residential Buildings,
And
Nonresidential Buildings.................................................................
|
89
|
| Table
6-2 |
Real
U.S. Spending On Construction Put In Place By Market And
Building Type, 1998-2002 (dollars): Residential Buildings By
Type,
Nonresidential Buildings By Type, And Public Buildings By
Type.............................................................................................
|
90
|
| Table
6-3 |
Total
U.S. Housing Demand By Sector By Region, 1996-2001 (number):
Northeast, Midwest, South, West, And Total......................................
|
91
|
| Table
6-4 |
New
U.S. Privately Owned Housing Units Started And By Type Of
Structure, 1980-2002 (number): Total Starts, And In Structures
With
1 Unit, 2 To 4 Units, And 5 Units Or More ..........................................
|
93
|
| Table
6-5 |
Monthly
Private U.S. Housing Units Authorized By 19,000 Building
Permit Places By Region, 2000 And 2001 (number): Total, Northeast,
Midwest, South, And West...............................................................
|
94
|
| Table
6-6 |
U.S.
Residential Property Owner Expenditures For Improvements,
Additions, Alterations, And Repairs And Spending By Single-Family
Homeowners, 1985-2002 (dollars).......................................................
|
95
|
| Table
6-7 |
Monthly
U.S. Building Material Dealers Sales, 1998-2001 (dollars)........
|
96
|
| Table
6-8 |
U.S.
Average Annual Household Spending On Maintenance And Repair
Commodities By Demographic Characteristic, 1997 And 2000 (dollars):
Income, Age, Family Size, And Region; Homeowners And Renters.......
|
97
|
| Table
6-9 |
Distribution
Of U.S. Households By Demographic Characteristic,
1985-2000 (percent): Household Income, Age Of Household Head,
Household Size, Region, And Total Households..................................
|
99
|
| Table
6-10 |
U.S.
Home Mortgage Interest Rates And Personal Income, 1980-2002
(percent and dollars).........................................................................
|
100
|
| Table
6-11 |
U.S.
Recreation Vehicle And Conversion Vehicle Shipments, 1982-2000
(number)...........................................................................................
|
101
|
| Table
6-12 |
Number
Of U.S. Original Equipment Manufacturing End-Use Market
Plants By State, 1999 (number): Mobile Homes, Prefabricated
Wood
Buildings, Prefabricated Metal Buildings, Motor Homes, And Travel
Trailers And Campers; Total Plants And Those With 20 Or More
Employees......................................................................................
|
102
|
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|
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| Section
7 |
Cost
Structure Of U.S. Cabinetwork And Countertop Plants And
Regional Shipment Data................................................................ |
105
|
| |
Summary
Of Major Findings............................................................
Plant Profit Margins........................................................................
Material Cost Situation....................................................................
Labor Cost Situation........................................................................
Capital Expenditures........................................................................
Regional Shipment And Plant Data...................................................
|
105
105
106
106
107
107
|
|
|
U.S.
Cabinetwork And Countertop Plant Operating Ratios And Profit
Margins, 1977-2002 (percent): Payroll, Material Costs, And Gross
Profit
Margins Percent Total Facility Revenues............................................
|
109
|
| Table
7-2 |
U.S.
Cabinetwork And Countertop Plant Material Purchases By Kind,
1997 And 2002 (dollars)....................................................................
|
110
|
| Table
7-3 |
Value
Of U.S. Cabinet Door Shipments, 1997 And 2002 (dollars).........
|
111
|
| Table
7-4 |
U.S.
Producer Price Trends For Major Material Inputs, 1987-2002
(index): Lumber, Plywood, Hardwood, Dimension Stock, Particleboard,
Laminated Plastic Shapes, And Builders' And Cabinet Hardware...........
|
112
|
| Table
7-5 |
U.S.
Cabinetwork And Countertop Plant Labor Situation, 1977-2002
(number, dollars, and percent): Total Employees, Shipments Per
Employee; And Production Workers Percent Total Employees, Average
Hourly Wages, And Average Weekly Hours.......................................
|
113
|
| Table
7-6 |
U.S.
Cabinetwork And Countertop Plant Capital Expenditures,
1977-2002 (dollars and percent): Total Capital Expenditures,
Percent
Buildings And Equipment, And Percent Value Added.........................
|
114
|
| Table
7-7 |
U.S.
Cabinetwork And Countertop Plant Operating Ratios And Profit
Margins By Facility Product Specialization, 1977-2002 (percent):
Payroll, Material Costs, And Gross Profit Margins Percent Total
Facility
Revenues; Stock Line Kitchen Cabinets, Custom Kitchen Cabinets,
Vanities And Other Cabinetwork, And Plastic Laminated
Countertops....................................................................................
|
115
|
| Table
7-8 |
U.S.
Cabinetwork And Countertop Plant Labor Situation By Facility
Product Specialization, 1977-2002 (number, dollars, and percent):
Total Employees; Shipments Per Employee; And Production Workers
Percent Total Employees, Average Hourly Wages, And Average Weekly
Hours; Stock Line Kitchen Cabinets, Custom Kitchen Cabinets,
Vanities
And Other Cabinetwork, And Plastic Laminated Countertops................
|
116
|
| Table
7-9 |
U.S.
Cabinetwork And Countertop Plant Capital Expenditures By
Facility Product Specialization, 1977-2002 (dollars and percent):
Capital Expenditures And Percent Value Added;Stock Line Kitchen
Cabinets, Custom Kitchen Cabinets, Vanities And Other Cabinetwork,
And Plastic Laminated Countertops.................................................
|
118
|
| Table
7-10 |
Number
Of U.S. Cabinetwork And Countertop Plants By State, 1997
And 1999 (number): Total Plants And With 20 Or More Employees.....
|
119
|
| Table
7-11 |
Shipments
Of U.S. Kitchen Cabinet And Countertop Plants, Average
Shipments Per Plant, Operating Ratios, Production Worker Average
Hourly Wages, And Capital Expenditures By State, 1997 (dollars
and
percent)........................................................................................
|
121
|
| Table
7-12 |
U.S.
Cabinetwork And Countertop Shipments By Major Market Sector
By State, 1992 And 1997 (dollars): Stock Line Kitchen Cabinets,
Custom Kitchen Cabinets, Vanities And Other Cabinetwork, And
Countertops....................................................................................
|
123
|
| |
|
|
| Section 8 |
U.S. Cabinetwork And Countertop
Industry Competitive
Environment....................................................................................
|
126
|
| |
Summary
Of Major Findings..........................................................
Leading Manufacturers..................................................................
Cabinetwork Industry Consolidation................................................
Number Of Industry Plants.............................................................
|
126
126
127
127
|
| Table
8-1 |
Number
Of U.S. Cabinetwork And Countertop Plants And Facility
Revenues, 1977-2002 (number and dollars)...................................
|
129
|
| Table
8-2 |
Number
And Revenues Of U.S. Cabinetwork And Countertop Plants
By Facility Product Specialization, 1977-2002 (number and dollars):
Stock Line Kitchen Cabinets, Custom Kitchen Cabinets, Vanities
And Other Cabinetwork, And Plastic Laminated Countertops............
|
130
|
| Table
8-3 |
Number
Of U.S. Cabinetwork And Countertop Manufacturers By
Product Type And Average Shipments Per Company, 1987-1997
(number and dollars): Stock Line Wood And Plastic Laminated
Kitchen Cabinets, Custom Wood And Plastic Laminated Kitchen
Cabinets, Vanities And Other Cabinetwork, And Countertops..........
|
131
|
| Table
8-4 |
Distribution
Of U.S. Cabinetwork And Countertop Plants, Plant
Shipments, And Operating Ratios By Facility Employee Size,
1997 And 1999 (number, dollars, and percent): 1-4, 5-9, 10-19,
20-49, 50-99, And 100 Or More Employees.....................................
|
132
|
| Table
8-5 |
Share
Of U.S. Cabinetwork Industry Plant Shipments By Company
Group Category, 1977-2002 (percent): Share By The 4, 8, 20,
And
50 Largest Companies..................................................................
|
133
|
| Table
8-6 |
Share
Of U.S. Cabinetwork Market Supply For The Top Twenty
Manufacturers, 2000 (percent).......................................................
|
134
|
| Table
8-7 |
Sales
And Profit Trends For Five Worldwide Cabinetwork And
Surface Material Manufacturers, 1996-2001
(dollars and percent)......................................................................
|
135
|
| Table
8-8 |
Omega
Cabinet Sales By Brand And Product Line, 1999-2001
(dollars): Custom Cabinetry, Semi-Custom Cabinetry, Stock
Cabinetry, Bath Vanities, And Countertops; Omega/Homecrest
And Kitchen Craft...........................................................................
|
137
|
| |
|
|
| Section 9 |
Canadian Cabinetwork And Countertop
Industry
Trends........................................................................................
|
138
|
| |
Summary
Of Major Findings..........................................................
Kitchen Cabinet Market Trends......................................................
Cabinetwork And Countertop Shipments.........................................
Kitchen Cabinet Export Shipments.................................................
Canadian Cabinetmaker Plants And Operating Ratios.......................
Major Canadian Manufacturers.......................................................
| | |